1. Project Introduction
Modern decoration industry increasely more competition, there are all kinds of high quality wall background. Traditional culture combine with modern home. Large ceramic wall background got many favour from customers. According to statistics, the material of current wall background mainly adapt glass, ceramic. It reaches to bright color, high grade visual feast.
2. The analysis of investment
As a investor, before buying wall background UV flatbed printer, you should know a full set of craft about making wall background and consider how many equipments should be have during a full set of craft. How much fund need to be invested ? These elements conclude the cost of human resources during production, all cost of production, market price of product, product profit and so on.
Such as current domestic wall background industry, there are many producers in Fo Shan,guangzhou.
Usually, the price of color shine ceramic tile is 300 Yuan square meter. The price will be changed a lot if using engraving, deep carved and embossment craft. It cost thousand Yuan per square meter.
3. The craft of wall background
A. Flat Wall background
a./ archaized brick / direct colorful glass color shine: The process that UV Flatbed Printer directly print on face of brick and glass print graphic.
b./ polished tile / colorful glass + crystal crystal : after printing face of brick / glass, painting protective transparent crystal or crystal varnish.
B. Colorful Embossed Wall background
a./ sand blast + color shine
b./ Engraving + color shine Engraving: The using of engraving machine, directly engrave
pattern on the surface of brick.
c./ sand blast + Engraving + color shine
d./ many carved + color shine
e./ sand blast + color shine + trace a design in gold Trace a Design in Gold: tracing on the golden by hand engraving or sand blast.
f./ sand blast + color shine + crystal
g / engraving + color shine + crystal
h./ sand blast + color shine + Water-jet Medallion Water-jet Medallion: using water knife cutting machine for cutting lines or figure, then insert to face of brick.
i./ Layer Carved + Texture Carving + Emboss Carving + Deep Carved Emboss Carving: pattern stick out, commonly using sand blast combined with engraving ; layer carved, texture carving emboss carving, deep carved: carving craft processing, many times engrave, combined with artificial machine.
Jade carving : using jade carving picture for color shine, add varnish or oil paint.
4. Craft Process
A / clean
Clean the surface of ceramic or glass we choose, remove blot,dust, paraffin removal on the surface of ceramic. By Wax solvent or sand frict off. After surface is clean, dry.
B. / stick protective film, with your specific situation to choose what kind of brand. It is fine that it can not be sprayed out when it sand blast.
C./ laser engraving
Using laser engraving machine to engrave shape on the surface of brick or glass. It also can directly engrave on the surface of brick.
The cost of laser engraving machine is around 30-40 thousands Yuan., our company provides one-stop shopping. General advise to choose 1300 * 900mm, 2500 * 1300mm is fine too.
E. / sand ejector ( manually / digital control )
Tear off the part of film that it need to be sand blast. Put it into sand-blasting machine for sand blast.
The price of manually sand ejector is around 18,000 to 20,000. The price of digital control sand ejector is around 50 – 60 thousands Yuan.
F. / clean
Clean ceramic and glass after sand blasting, tear off protective film which part need to be printed.
G. / print pattern
Using our background UV Flatbed Printer print beautiful pattern customer likes.
H. / Put on varnish
For keeping the pattern be more shiny and more durable. Put on the varnish by manually or automatic according to actual situation.
I ./ Package
Complete package
J ./ Send to customer
Wall background UV Flatbed Printer is a digital printer which print wall background pattern on ceramic, glass and acrylic these materials. Designed by computer software, using 1: 1 vector diagram. The computer automatic color matching, don’t need plate making, without the film, without any intermediate medium, directly connect with USB port or lan cable, it can printing, save labor cost, high efficient, low cost, high profits.
Edit by Gavin